CMSC 2024

Monday July 22, 2024 9:00am - 4:00pm EDT
Rotunda (Registration South)

Exhibit Hall

10:00am EDT

Exhibit Hall Open for Setup

Monday July 22, 2024 10:00am - 10:00pm EDT

Conference Center Exhibitor Order Form

Monday July 22, 2024 10:00am - 10:00pm EDT
Concord Convention Hall - E F

Exhibit Hall

12:00pm EDT

Registration / Check-In for Attendees

Monday July 22, 2024 12:00pm - 4:00pm EDT

Monday July 22, 2024 12:00pm - 4:00pm EDT
Rotunda (Registration South)

Exhibit Hall

5:30pm EDT

New Attendee Orientation

Monday July 22, 2024 5:30pm - 6:15pm EDT

Kannapolis Ballroom - A

New Attendee Orientation with CMSC Chair Keith Bevan

CMSC Committee

Justin Novak

Executive Committee Chair, Newport News Shipbuilding

Justin Novak is a Supervisor at Newport News Shipbuilding, where he has been active in the Metrology field for 14 years. He graduated from the NNS Apprentice School in 2008, earning the Charles F Bailey Award for academic excellence, and received an Associate’s Degree in Mechanical... Read More →

Monday July 22, 2024 5:30pm - 6:15pm EDT
Kannapolis Ballroom - A

General Sessions

6:30pm EDT

CMSC Ice Breaker LIMITED

Monday July 22, 2024 6:30pm - 8:30pm EDT

Rocky River Terrace

CMSC IceBreaker Sponsored by Metrology Works & CMS

CMSC Committee

Coordinate Metrology Society

2024 Exhibitors

MetrologyWorks

MetrologyWorks specializes in all things related to portable CMMs including portable arms and laser trackers. Whether you are looking for replacement probes, mounts or accessories for your portable arm, or SMRs, stands, and tooling for your laser tracker, we are the premier source... Read More →

Monday July 22, 2024 6:30pm - 8:30pm EDT
Rocky River Terrace

Meals / Breaks / Receptions

6:30am EDT

Breakfast LIMITED

Tuesday July 23, 2024 6:30am - 8:30am EDT

Hotel Lobby Area

Tuesday July 23, 2024 6:30am - 8:30am EDT
Hotel Lobby Area

Meals / Breaks / Receptions

8:00am EDT

Opening Address LIMITED

Tuesday July 23, 2024 8:00am - 8:30am EDT

CMSC Committee

Justin Novak

Executive Committee Chair, Newport News Shipbuilding

Tuesday July 23, 2024 8:00am - 8:30am EDT
Concord Convention Hall - A B C D

General Sessions

8:00am EDT

Registration / Check-In for Attendees LIMITED

Tuesday July 23, 2024 8:00am - 2:30pm EDT

Tuesday July 23, 2024 8:00am - 2:30pm EDT
Rotunda (Registration South)

Exhibit Hall

8:00am EDT

Exhibit Hall Open for Vendors

Tuesday July 23, 2024 8:00am - 6:00pm EDT

Tuesday July 23, 2024 8:00am - 6:00pm EDT
Concord Convention Hall - E F

Exhibit Hall

8:30am EDT

Keynote--Invention of the Laser Tracker

Tuesday July 23, 2024 8:30am - 9:15am EDT

Speakers

Dr. Kam Lau

CEO, Automated Precision, Inc.

Dr. Kam Lau is CEO and CTO of Automated Precision, Inc. (API). API is a leading innovative technological company supporting dimensional metrology applications within science and industry. Dr. Lau’s first commercialized invention, the Laser Tracker, pioneered the advancement of quality... Read More →

Tuesday July 23, 2024 8:30am - 9:15am EDT
Concord Convention Hall - A B C D

General Sessions

9:00am EDT

ECM Certification Training LIMITED

Tuesday July 23, 2024 9:00am - 12:00pm EDT

CMS Certification Review at CMSC

A two day condensed Preparatory Course designed to assist and inform students in the topics covered within the Coordinate Measurement Society’s (CMS) Level-One Certification for 3D Metrology. The course consists primarily of class discussion spurred by a Power Point presentation. Question and answer sessions will take place during the course to ensure knowledge and understanding.

Class takes place 9-3 on Tuesday and Wednesday. Exams are offered on Thursday.
If you intend to take the Certification Exam after the class, you must apply for the Exam via the normal CMS webpage, Professional Certification for Metrologists (cmsc.org). You are urged to begin the acceptance process as early as possible. Additional costs apply for exam registration.

The course reviews the test’s five broad areas of knowledge.
· Interpreting engineering documents.
· Measurement Device knowledge.
· Measurement Planning.
· Measurement Operations.
· Data Analysis and Ethics

Aims & Objectives
Encourage best practices through discussion and example questions
Improve test performance
· Describe test and conditions
· Freshen knowledge of subjects student doesn’t use on a daily basis
· Identify and address gaps in knowledge
· Review GD&T, SPC, and uncertainty
· Review documentation and planning

CMSC Committee

Thomas Kinnare

CMS Certification Chairman, ECM Global Measurement Solutions

After rolling like a bad penny across a wide range of industries for 15 years, Tom landed at East Coast Metrology (ECM), where he has spent nearly 20 fruitful years laboring to bestow the blessings of dimensional metrology on clients at a global level.As a Principal Engineer at ECM... Read More →

2024 Exhibitors

ECM: A Division of In-PlaceMachine Company

ECM Global Measurement Sloutions

East Coast Metrology (Recognized as ECM–Global Measurement Solutions) provides an unparalleled standard of quality in the field of measurement. This quality of service acts as the very foundation that ECM is built on. Our years of measuring, leveling, and aligning has allowed for... Read More →

Tuesday July 23, 2024 9:00am - 12:00pm EDT
Fairway Ballroom - B

Registration Link www.cmsc.org/professional-certification-for-metrologists

9:15am EDT

Survey and Alignment for the Advanced Photon Source Upgrade Project Advanced Photon Source Upgrade Project LIMITED

Tuesday July 23, 2024 9:15am - 9:45am EDT

Authors: William. G. Jansma, Joshua S. Downey, Rolando C. Gwekoh, Altaf A. Khan, Keith B. Knight, Animesh Jain, Samuel P. Jarvis, Jeremy Nudell

Argonne National Laboratory, Argonne, Illinois, USA

The Advanced Photon Source (APS) is a synchrotron X-ray facility located at Argonne National Laboratory that has been in operation since 1996. An extensive upgrade to replace the original APS electron storage ring with a state-of-the-art machine was recently completed. The ~1,100-meter circumference storage ring generates X-rays up to 500 times brighter than those created by the original APS. With the new ring completed, focus has shifted to the upgrade and realignment of X-ray beamlines. This presentation will report the progress of the APS Upgrade project and share survey and alignment results for accelerator module assembly and installation, highlighting the metrology methods utilized in building the new storage ring.
* Work supported by U.S. Department of Energy, Office of Sciences, under Contract No. DE-AC02-06CH11357

Speakers

William G. Jansma

Engineer, Advanced Photon Source

Survey and Alignment for the Advanced Photon Source Upgrade Project Advanced Photon Source Upgrade ProjectWilliam Jansma is an Engineer for the Advanced Photon Source at Argonne National Laboratory, where he is involved in the alignment of particle accelerators and experimental facilities... Read More →

Tuesday July 23, 2024 9:15am - 9:45am EDT
Concord Convention Hall - A B C D

Presentation

9:45am EDT

Efficient Dry-Run Commissioning of Robots with Large-Volume Metrology LIMITED

Tuesday July 23, 2024 9:45am - 10:15am EDT

Modern manufacturing trends increase flexibility, increase frequency, and reduce the time to commissioning. Highly flexible virtual planning forms the basis for real production processes that must deal with machine, part, and process deviations. From FFT's point of view as a system integrator, there will be economic benefits if measurement technology is used not only for end-of-line control but also for other tasks in plant engineering via dual use or only temporarily during ramp-up. With the Nikon Metrology MV331-HS and the FFT-VisionVIEW software solution developed in-house, FFT equips body-in-white and battery cell lines with traceable automated measurement functions to ensure quality close to and integrated in the production flow. The latest version of the sensor technology used, the Nikon APDIS and the API Dynamic 9D LADAR, are highly flexible sensors for fully automatic optical probing that can be used in stationary and mobile applications or on robots.
Not all tasks in automated production require traceable measurements. High investment costs, many features with short cycle times and the lack of certified downtime predictions often require additional sensors. Robot-mounted light section sensors, such as a Keyence LJ-V7080B held by a Fanuc M-900iA, offer the ability to measure many points and can be evaluated by the existing processing pipeline; they can also be extended locally with the option to add traceable measured features. Another advantage of light section sensors is the availability of traceable systems such as the Hexagon AS1 with the AT960, creating a complete sensor palette for FFT-VisionVIEW.
The integration of the sensors into a functional robot cell to manufacture large train parts with 4 Fanuc M-1000iA robots holding welding guns with 400 kg tools demonstrates the dual usability of the optical sensors. Two of the robots on opposing sides are equipped with Keyence LJ-X8900 sensors, which have the task of flexibly determining the condition of the clamps and the presence of parts to ensure a clean system condition during automatic production. In addition, FFT-VisionVIEW uses the sensors to measure part deviations and provides the information to the online guidance and collision avoidance system to enable advanced welding strategies with optimal geometric results. During commissioning, ramp-up and maintenance, an API Dynamic 9D LADAR is temporarily inserted into the station on a moving stand to support the set-up and check system behavior during the initial commissioning without parts being available yet. Principles of the dry-run phase of setting-in will be shown, and technical details will also be explained in a demonstration set-up to explain the system functionality in more detail.

Speakers

Alexander Schönberg

Scientist / Developer, FT Produktionssysteme GmbH & Co. KG

Efficient Dry-Run Commissioning of Robots with Large-Volume MetrologyAlexander Schönberg, born in 1982, studied mechanical engineering in the field of production technology at the RWTH Aachen University starting in 2003. He worked at the Laboratory of Machine Tools and Production... Read More →

Tuesday July 23, 2024 9:45am - 10:15am EDT
Concord Convention Hall - A B C D

Presentation

10:30am EDT

Advancements in Portable Metrology for Defense Aircraft Manufacturing LIMITED

Tuesday July 23, 2024 10:30am - 11:00am EDT

More than a decade ago, I gave my first brief at CMSC on the current state of 3D portable metrology and potential use cases that would benefit defense aircraft manufacturing. Evaluations of many of the state-of-the-art systems at the time were performed to determine what might be best suited to accomplish common tasks like detail part validation, hole inspection, seam validation, and coating thickness measurement. Since that time, these technologies have grown into a critical piece of Lockheed Martin’s digital transformation and I have been fortunate to ride that wave to a Technical Fellowship.
This presentation will review my previous study, the deployed applications that followed for F35 and other defense aircraft, lessons learned over the past ten years, and where I see 3D portable metrology being used in the future as those technologies and our aircraft platforms continue to evolve.

©2024 Lockheed Martin Corporation. All Rights Reserved

Speakers

Chris Barrow

Technical Fellow / SME Applied Metrology, Lockheed Martin

Advancements in Portable Metrology for Defense Aircraft ManufacturingChris Barrow has worked at Lockheed Martin Aeronautics for 20 years supporting and coordinating manufacturing research and development efforts for Operations. He is currently a Technical Fellow and Subject... Read More →

Tuesday July 23, 2024 10:30am - 11:00am EDT
Concord Convention Hall - A B C D

Presentation

11:00am EDT

Importance of Holding Fixtures in Aerospace Metrology LIMITED

Tuesday July 23, 2024 11:00am - 11:30am EDT

In the realm of aerospace metrology, precise measurement is paramount for ensuring the safety, efficiency, and performance of aircraft components. Holding fixtures play a crucial role in achieving accurate measurements by securely holding the workpiece in place during inspection and testing processes. This abstract elucidates the significance of holding fixtures in aerospace metrology.

The paper will outline few case studies of inspection of complex geometry hardware, touch two critical points :
Firstly, holding fixtures provide stability and repeatability, minimizing variations in measurement results. By securely clamping or supporting the workpiece, they mitigate the risk of dimensional distortions caused by external forces, such as vibrations or gravitational effects. This stability is indispensable for achieving consistent and reliable measurements, essential for meeting stringent aerospace industry standards.

Secondly, holding fixtures facilitate accessibility and orientation control, enabling efficient inspection of intricate geometries and hard-to-reach areas. They allow technicians to position the workpiece precisely relative to the measurement equipment, ensuring accurate data capture across all critical dimensions. This capability is particularly valuable for complex aerospace components, such as engine parts or airframe structures, which demand meticulous scrutiny for quality assurance.
Technical paper will furthermore outline how holding fixtures aid in streamlining metrology workflows and enhancing productivity. By providing a dedicated setup for measurement tasks, they reduce setup time and minimize the need for manual adjustments, leading to quicker turnaround times and increased throughput. This efficiency gain is invaluable in aerospace manufacturing, where time-to-market and production efficiency are paramount considerations.

Moreover, holding fixtures contribute to cost reduction and waste prevention by minimizing rework and scrap due to measurement inaccuracies. By ensuring that parts are measured accurately the first time, they mitigate the risk of defective components entering the production line, thereby averting costly rejections and delays. This proactive approach to quality control is essential for maintaining competitiveness in the aerospace industry.

Therefore, investment in high-quality holding fixtures is indispensable for aerospace manufacturers striving to uphold the highest standards of precision and quality assurance.

Speakers

Francesco Savelli

Senior Quality Engineer / Boeing Designated Expert, Boeing

Importance of Holding Fixtures in Aerospace MetrologyFrancesco Savelli, is a seasoned aerospace engineer with a passion for innovation and expertise honed over two decades in the industry. With a Master's Degree in Aerospace Engineering, Francesco has dedicated 21 years to the aerospace... Read More →

Tuesday July 23, 2024 11:00am - 11:30am EDT
Concord Convention Hall - A B C D

Presentation

11:30am EDT

Artifact for testing terrestrial laser scanner for errors arising from target optical properties LIMITED

Tuesday July 23, 2024 11:30am - 12:00pm EDT

Terrestrial laser scanners (TLSs) are a type of coordinate metrology instrument which collects the three-dimensional coordinates of a scene by measuring the range that a laser beam travels and its orientation (azimuthal and elevation angles). TLSs are subject to a variety of error sources, including those which arise in the ranging, measurement of angles, and interaction of the laser beam with the scanned surface. Documentary standards exist which prescribe tests to expose some of those error sources, including ASTM E2938-15, which addresses errors arising from the ranging unit of a TLS, and ASTM E3125-17, which addresses those from any inherent optical misalignments (leading primarily to angular errors) inside a TLS. While ASTM E2938-15 does allow one to scan different materials, it only captures the impact of the materials’ optical properties in aggregate, along with all other sources’ contribution to ranging errors.

We propose an artifact which interrogates the effects of different materials’ optical scattering behavior on the performance of a TLS. The artifact consists of a planar, media-blasted aluminum plate onto which several, planar materials under test are affixed. The artifact is meant to be modular, so the materials under test can be swapped out easily. Further, the plate holds three to four media-blasted steel spheres from which a unique coordinate system may be established. The artifact is first calibrated on a coordinate measurement machine (CMM). The CMM records a three-dimensional point cloud with sufficient points to fit the radius and center point of each sphere and a plane to the faces of each material and the background plate. The TLS also collects a point cloud of data representing all surfaces on the artifact. From both sets of data, the distance from the approximate center of the surface of each sample to the plane of the background material can be computed and compared. Additionally, the root-mean-square error of each plane fitted to the TLS data is computed. The RMS error and the error in the offset distance can be used as a measure of the ranging uncertainty for that material.

We report on initial testing performed on a grayscale reflectance tile set made from sintered polytetrafluoroethylene. The measured distance from the front of each sample to the background plane shows a strong dependence on the target’s level of reflectance. These preliminary results show that the artifact we propose can be used effectively to examine some errors in TLS measurements. Future measurements must be taken to further examine the impact of range, ranging technology, angle-of-incidence, and additional materials.

Authors:
Braden Czapla, National Institute of Standards and Technology, Mechanical Engineer*
Vincent Lee, National Institute of Standards and Technology, Mechanical Engineer
Bala Muralikrishnan, National Institute of Standards and Technology, Mechanical Engineer
Tam Vo, Naval Surface Warfare Center Corona Division, Senior Electrical Engineer
Matthew Winger, Naval Surface Warfare Center Corona Division, Measurement Scientist
*Primary Author

Speakers

Braden Czapla

Mechanical Engineer, NIST

Artifact for testing terrestrial laser scanner for errors arising from target optical propertiesDr. Braden Czapla (he/him/his) is a mechanical engineer in the Dimensional Metrology Group at the National Institute of Standards and Technology (NIST). His primary research interests... Read More →

Tuesday July 23, 2024 11:30am - 12:00pm EDT
Concord Convention Hall - A B C D

Presentation

12:00pm EDT

Lunch LIMITED

Tuesday July 23, 2024 12:00pm - 1:30pm EDT

Concord Convention Hall - G H I J

Tuesday July 23, 2024 12:00pm - 1:30pm EDT
Concord Convention Hall - G H I J

Meals / Breaks / Receptions

12:00pm EDT

Women in Metrology LIMITED

Tuesday July 23, 2024 12:00pm - 2:00pm EDT

Carolina Ballroom - A

CMSC Committee

Coordinate Metrology Society

Tuesday July 23, 2024 12:00pm - 2:00pm EDT
Carolina Ballroom - A

General Sessions

12:30pm EDT

Exhibit Hall Open for Attendees LIMITED

Tuesday July 23, 2024 12:30pm - 5:30pm EDT

Tuesday July 23, 2024 12:30pm - 5:30pm EDT
Concord Convention Hall - E F

Exhibit Hall

1:00pm EDT

ECM Certification Training

Tuesday July 23, 2024 1:00pm - 3:00pm EDT

CMSC Committee

Thomas Kinnare

CMS Certification Chairman, ECM Global Measurement Solutions

2024 Exhibitors

ECM: A Division of In-PlaceMachine Company

ECM Global Measurement Sloutions

Tuesday July 23, 2024 1:00pm - 3:00pm EDT
Fairway Ballroom - B

Registration Link www.cmsc.org/professional-certification-for-metrologists

1:00pm EDT

Hexagon SpatialAnalyzer Training LIMITED

Tuesday July 23, 2024 1:00pm - 5:00pm EDT

Carolina Ballroom - C

Day 1 SpatialAnalyzer Training Day 1 Sessions

T1: 1:00PM - 2:00PM New Capability in SpatialAnalyzer

T2: 2:00PM - 3:00PM Laser Scanning, Live Meshing & Point Cloud Inspection

T3: 3:00PM - 4:00PM Python SDK, Robot Calibration with SARCA and SA Machine

T4: 4:00PM - 5:00PM Production Efficiency with Inspection Automation

2024 Exhibitors

Hexagon Manufacturing Intelligence

Hexagon Manufacturing Intelligence helps industrial manufacturers develop the disruptive technologies of today and the life-changing products of tomorrow. As a leading metrology and manufacturing solution specialist, our expertise in sensing, thinking, and acting—the collection... Read More →

Tuesday July 23, 2024 1:00pm - 5:00pm EDT
Carolina Ballroom - C

Training

1:30pm EDT

Arm Develpoment Discussion LIMITED

Tuesday July 23, 2024 1:30pm - 2:00pm EDT

Tuesday July 23, 2024 1:30pm - 2:00pm EDT
Education Zone

Measurement / Education Zone

2:00pm EDT

Metrology Jeopardy Quiz Show

Tuesday July 23, 2024 2:00pm - 3:00pm EDT

Hubbs Metrology Booth 306 in the Exhibit Hall

The main attraction of the Zone is the ever-popular Metrology Jeopardy Quiz Show hosted by Bob Elliott. This test-your-knowledge game is based upon the CMS Level-One Certification program and its core body of knowledge. During the CMS Quiz Show, participants will first compete in heats, and each winning team will stand off in a grand finale game to claim the title of 2023 CMSC Champions. All attendees are invited to engage in this fun and interactive platform to test their metrology chops.
We will be hosting 3 Sessions of Metrology Jeopardy on Tuesday and Wednesday with the Final Metrology Jeopardy event being held late Wednesday afternoon. This Final Jeopardy round will be comprised of the winners from the first three sessions. All participants will get a ticket toward a grand prize to be given out at the Wednesday night Banquet. Winners of each round will get additional tickets toward the grand prize.

Tuesday July 23, 2024 2:00pm - 3:00pm EDT
Education Zone

Measurement / Education Zone

2:30pm EDT

Afternoon Break

Tuesday July 23, 2024 2:30pm - 3:30pm EDT

Sponsors

HUBBS Metrology Solutions

Hubbs Metrology Solutions

Hubbs Machine is the oldest and most trusted source for three dimensional close- tolerance industrial survey targeting, adapters, and supportive accessories. Success is options! Our recognized product line provides the widest range of product options supporting close-range industrial... Read More →

Tuesday July 23, 2024 2:30pm - 3:30pm EDT
Hubbs Metrology Booth 306 in the Exhibit Hall

Meals / Breaks / Receptions

3:00pm EDT

3D Theodolite Setup Demo

Tuesday July 23, 2024 3:00pm - 4:00pm EDT

Measurement Zone

Tuesday July 23, 2024 3:00pm - 4:00pm EDT
Measurement Zone

Measurement / Education Zone

4:00pm EDT

3DMU Overview

Tuesday July 23, 2024 4:00pm - 4:30pm EDT

Tuesday July 23, 2024 4:00pm - 4:30pm EDT
Education Zone

Measurement / Education Zone

4:30pm EDT

Metrology Jeopardy Quiz Show

Tuesday July 23, 2024 4:30pm - 5:30pm EDT

Tuesday July 23, 2024 4:30pm - 5:30pm EDT
Education Zone

Measurement / Education Zone

5:00pm EDT

GSI User Group Meeting

Tuesday July 23, 2024 5:00pm - 7:00pm EDT

Carolina Ballroom - A

2024 Exhibitors

Geodetic Systems Inc.

Geodetic Systems Inc. is the leading global supplier of industrial photogrammetry solutions in the portable metrology marketplace. GSI develops and markets the V-STARS family of 3D coordinate measurement systems for users involved in the measurement and inspection of applications... Read More →

Tuesday July 23, 2024 5:00pm - 7:00pm EDT
Carolina Ballroom - A

Invitation Only

6:00am EDT

CMS 5K Fun Run

Wednesday July 24, 2024 6:00am - 8:00am EDT

Please Meet at the the Embassy Suites parking lot at the Hector H Henry Greenway Entrance.

CMSC Committee

Coordinate Metrology Society

Wednesday July 24, 2024 6:00am - 8:00am EDT

General Sessions

6:30am EDT

Breakfast

Wednesday July 24, 2024 6:30am - 8:30am EDT

Hotel Lobby Area

Wednesday July 24, 2024 6:30am - 8:30am EDT
Hotel Lobby Area

Meals / Breaks / Receptions

8:00am EDT

Registration / Check-In for Attendees LIMITED

Wednesday July 24, 2024 8:00am - 4:00pm EDT

Wednesday July 24, 2024 8:00am - 4:00pm EDT
Rotunda (Registration South)

Exhibit Hall

8:00am EDT

Exhibit Hall Open for Vendors

Wednesday July 24, 2024 8:00am - 6:00pm EDT

Wednesday July 24, 2024 8:00am - 6:00pm EDT
Concord Convention Hall - E F

Exhibit Hall

8:15am EDT

Conference Updates

Wednesday July 24, 2024 8:15am - 8:30am EDT

CMSC Committee

Justin Novak

Executive Committee Chair, Newport News Shipbuilding

Wednesday July 24, 2024 8:15am - 8:30am EDT
Concord Convention Hall - A B C D

General Sessions

8:30am EDT

Keynote--Industrial Photogrammetry LIMITED

Wednesday July 24, 2024 8:30am - 9:15am EDT

Speakers

John D. Brown

President, Geodetic Systems, Inc. (GSI)

John D. Brown received a Bachelor of Science degree in Engineering and Applied Science from Yale University in 1978, graduating with honors and with distinction in the major. He received a Masters in Business Administration (MBA) from the Kenan-Flagler Business School at the University... Read More →

Wednesday July 24, 2024 8:30am - 9:15am EDT
Concord Convention Hall - A B C D

General Sessions

9:00am EDT

ECM Certification Training LIMITED

Wednesday July 24, 2024 9:00am - 12:00pm EDT

CMSC Committee

Thomas Kinnare

CMS Certification Chairman, ECM Global Measurement Solutions

2024 Exhibitors

ECM: A Division of In-PlaceMachine Company

ECM Global Measurement Sloutions

Wednesday July 24, 2024 9:00am - 12:00pm EDT
Fairway Ballroom - B

Registration Link www.cmsc.org/professional-certification-for-metrologists

9:15am EDT

HIGH PRECISION METROLOGY IN POWER GENERATION: PHOTOGRAMMETRIC ANALYSIS OF TURBINES AND COMPONENTS LIMITED

Wednesday July 24, 2024 9:15am - 9:45am EDT

This paper investigates the utilization of photogrammetry for the measurement of two distinct power generation components, situated in New Zealand and the Philippines. Both measurements employed the V-STARS Nikon-based system.
The application of this technology involved a collaborative effort between a photogrammetric specialist and a turbine plant engineering expert. The outcomes of both studies identified design and construction weaknesses, instigating substantial changes in plant engineering and maintenance strategies, leading to significant improvements in plant availability and reliability.
The New Zealand project is noteworthy for its comprehensive measurement coverage, encompassing not only the main turbine structure but also the condenser, hotwell pumps, and other crucial structural components of the power generation unit. Spanning approximately 25 x 25 x 25m across four different levels, unified coordinate measurements were repeated under various operational conditions to quantify the changes the entire unit underwent.

In the Philippine project, measuring a seawater pump for the coal fired power plant auxiliaries and condenser cooling presented a unique challenge. The motor assembly is positioned above the main pump, while the main pump and ancillary components are located below sea level. Again, a unified coordinate system for all the key components was required. This project faced the added challenge of key targets being under leaking pumps, necessitating various investigations on the accuracy impact of wet targets.

Remarkably, both projects achieved high precision, maintaining accuracies consistently within the range of 30 to 50 microns across the entire measurement volume. Photogrammetric techniques not only facilitated precise measurements but also enabled the development of comprehensive action plans. These plans, rooted in meticulous data analysis, reflected observed behaviours. The New Zealand case, with its repeated measurements, offered valuable insights into dynamic changes over time, while the Philippines project underscored the adaptability of photogrammetry in challenging conditions. The cumulative findings contribute significantly to advancing the understanding of the effects of process driven changes in force and geometry and enable proactive strategies for maintenance and optimization in power generation.

Pieter Krige
Turbine Specialist
373 Waingaro str
RD1, Ngaruawahia
Waikato, New Zealand
Pieter@pkengineeringnz.com

Giuseppe Ganci
Photogrammetrist Gancell Pty. Ltd.
27 Browning Street Moonee Ponds, Victoria 3039, Australia gganci@gancell.com

Speakers

Giuseppe Ganci

Founder, Gancell Pty. Ltd

HIGH PRECISION METROLOGY IN POWER GENERATION: PHOTOGRAMMETRIC ANALYSIS OF TURBINES AND COMPONENTSGiuseppe has been working in the field of Industrial Metrology for over 30 years. His primary area of expertise is Industrial Photogrammetry. He has worked in a wide and varied number... Read More →

Wednesday July 24, 2024 9:15am - 9:45am EDT
Concord Convention Hall - A B C D

Presentation

9:45am EDT

Photogrammetric calibration of off-the-shelf low-cost cameras – hints, tips and tricks LIMITED

Wednesday July 24, 2024 9:45am - 10:15am EDT

Photogrammetry using off the shelf low-cost camera systems is being applied to a wide variety of industrial activities where the emphasis is on determining the position, pose and potentially deformation of multiple objects within the field of view of the combined cameras over increasingly large volumes at sub-mm levels of uncertainty. Understanding and calibrating the internal imaging geometry of these camera systems to correct for systematic errors whilst maintaining the freedom to deploy different sensors and lenses with varying angles of view and image magnifications is a key enabler to meeting industrial requirements. This presentation will focus on getting the most from established bundle-adjustment based camera calibration methods. Such methods form a routine part of our low-cost multiple camera photogrammetric system deployment on tasks concerned with tracking robots, tools and objects under both laboratory and industrial situations.

Off the shelf cameras, are typified by CMOS imaging sensors purchased either as printed circuit board level devices with small threaded lens mounts, as physically enclosed units with “C” mount and larger lens mounts packaged for working in harsh environments, or as stand-alone consumer photographic cameras operating under their own power with local camera control and storage capability. No matter what type of imaging system is selected, it is necessary to numerically model the systematic geometry of the photogrammetric light path from object space to image space. The widely accepted approach of using a bundle adjustment solution permits the combination of measurements made from one or more camera images and their uncertainties along with a reference frame definition and photogrammetric lens model to estimate coordinates, positions, and poses of objects which are in the combined viewing volume of the cameras when the image set was taken. The bundle adjustment process provides a rigorous least squares error propagation enabling the uncertainties of the required location, pose to be estimated.

This presentation will describe rigid object and scene-based camera calibration methods which can be deployed in either laboratory or factory spaces illustrating results with examples drawn from our research. We will include digital consumer cameras imaging with different generations of moderate wide angle lenses typical of “off-line” or single mobile camera photogrammetry highlighting the importance of 3D spaces and calibration objects, matching camera image quality with the features being used to support the calibration process, suitable image network geometries and image coverage to achieve a reliable calibration, the parameters from bundle adjustment that give most insight into the success of the calibration process. We will also look at the calibration results from a range of mid-range quality lenses optimised for imaging with the 20MP generation of “C” mount camera units considering camera calibration outputs with respect to different lens angles of view under constant magnification. The outcome will be a set of best practice hints, tips and tricks necessary to achieve reliable and accurate photogrammetric camera calibrations. The tables below give examples of some of the areas that will be discussed: (1) variation in target image quality with lens aperture and location in the image; (2) estimated calibration parameters for five different lenses fitted successively to the same camera body; (3) variations in the internal corelations between estimated camera calibration parameters for a near zero radial distortion lens; (4) image residuals following bundle adjustment overlaid from all images taken with a given camera and (5) 3D estimated coordinate uncertainty ellipsoids estimated from bundle adjustment output covariance matrices.

Speakers

Stuart Robson

Royal Academy of Engineering Chair, UCL Department of Civil, Environmental and Geomatic Engineering,

Photogrammetric calibration of off-the-shelf low-cost cameras – hints, tips and tricksProfessor Stuart Robson is the Royal Academy of Engineering / Airbus Chair in Large Volume Metrology. Based in the Department of Civil, Environmental and Geomatic Engineering at University College... Read More →

Wednesday July 24, 2024 9:45am - 10:15am EDT
Concord Convention Hall - A B C D

Presentation

9:45am EDT

Morning Coffee Break LIMITED

Wednesday July 24, 2024 9:45am - 10:45am EDT

Sponsors

Boeing

Wednesday July 24, 2024 9:45am - 10:45am EDT
Concord Convention Hall - A B C D

Meals / Breaks / Receptions

11:00am EDT

The Hole Story of the F-35

Wednesday July 24, 2024 11:00am - 11:30am EDT

On the F35 program there are roughly 40,000 fastener holes per aircraft, and on an airframe that pushes the limits of defense aircraft manufacturing presents unique inspection challenges. The Lockheed Martin Operations Technology Metrology team in collaboration with Government Partners have approached these challenges over the years through the development of new technology and methods that enable 3D scanning for difficult bore hole inspections and critical low observable coatings measurement.

This presentation will go over the two innovative technologies and methods the team has developed for characterizing internal surfaces of fastener holes and validating external fastener flushness coating measurements, and how these tools enable producing a better and more affordable 5th Generation aircraft.

©2024 Lockheed Martin Corporation. All Rights Reserved

Speakers

Matt Maakestad

Applications Engineer, Lockheed Martin

The Hole Story of the F-35Matt Maakestad is an accomplished applications engineer at Lockheed Martin, where he specializes in designing and developing cutting-edge technology solutions for aerospace applications. With a strong background in applied metrology and a passion... Read More →

Wednesday July 24, 2024 11:00am - 11:30am EDT
Concord Convention Hall - A B C D

Presentation

11:30am EDT

Bridging the Gap: Addressing Uncertainties in Computer-Aided Metrology and Traditional Metrology LIMITED

Wednesday July 24, 2024 11:30am - 12:00pm EDT

Metrology, the science of measurement, plays a crucial role in various industries, ensuring product quality, process control, and compliance with standards. Over the years, traditional metrology techniques have been widely used for measurement and inspection purposes. However, the advent of computer-aided metrology has revolutionized the field, offering numerous advantages over traditional methods. However, uncertainties associated with Computer-Aided Metrology (CAM) measurements continue to pose challenges in achieving accurate and reliable results. This publication aims to bridge the gap between CAM and traditional metrology by addressing uncertainties and proposing strategies to mitigate them.

The publication begins by highlighting the benefits and limitations of CAM compared to traditional metrology methods. Traditional metrology relies on manual measurement tools, such as calipers, micrometers, and gauges, which require human intervention and interpretation. Computer-aided metrology, on the other hand, utilizes advanced hardware and software systems, including coordinate measuring machines (CMMs), laser scanners, laser trackers, and optical measurement devices, which automate the measurement process and provide accurate and reliable data.

The publication digs into the various sources of uncertainties in CAM, including measurement equipment, software algorithms, and environmental factors. It explores the impact of these uncertainties on measurement accuracy and repeatability, emphasizing the importance of error analysis and uncertainty estimation in CAM processes. To bridge the gap between CAM and traditional metrology, the presentation proposes strategies to address uncertainties. These strategies may include calibration and verification of measurement equipment, validation of software algorithms, proper training, and implementation of quality control measures.

In conclusion, this publication provides valuable insights into addressing and minimizing uncertainties in CAM and traditional metrology. By understanding the sources of uncertainties and implementing effective strategies, organizations can maximize the potential of CAM while ensuring accurate and reliable measurements.

Speakers

Victoria Knox

Test and Evaluation Engineer, Boeing

Bridging the Gap: Addressing Uncertainties in Computer-Aided Metrology and Traditional MetrologyVictoria Knox is a Boeing Test and Evaluation Engineer in Metrology and Test Equipment Services (MATES) providing support to programs around the globe by establishing and maintain measurement... Read More →

Wednesday July 24, 2024 11:30am - 12:00pm EDT
Concord Convention Hall - A B C D

Presentation

12:00pm EDT

Tracking the Tokamak The Holy Grail of Renewable Energy LIMITED

Wednesday July 24, 2024 12:00pm - 12:30pm EDT

Speakers

Jonathan McLaughlin

Wednesday July 24, 2024 12:00pm - 12:30pm EDT
Concord Convention Hall - A B C D

Presentation

12:00pm EDT

Lunch LIMITED

Wednesday July 24, 2024 12:00pm - 1:30pm EDT

Concord Convention Hall - G H I J

Sponsors

Geodetic Systems Inc.

Wednesday July 24, 2024 12:00pm - 1:30pm EDT
Concord Convention Hall - G H I J

Meals / Breaks / Receptions

12:30pm EDT

Exhibit Hall Open for Attendees LIMITED

Wednesday July 24, 2024 12:30pm - 5:30pm EDT

Wednesday July 24, 2024 12:30pm - 5:30pm EDT
Concord Convention Hall - E F

Exhibit Hall

1:00pm EDT

ECM Certification Training

Wednesday July 24, 2024 1:00pm - 3:00pm EDT

CMSC Committee

Thomas Kinnare

CMS Certification Chairman, ECM Global Measurement Solutions

2024 Exhibitors

ECM: A Division of In-PlaceMachine Company

ECM Global Measurement Sloutions

Wednesday July 24, 2024 1:00pm - 3:00pm EDT
Fairway Ballroom - B

Registration Link www.cmsc.org/professional-certification-for-metrologists

1:00pm EDT

GSI Training LIMITED

Wednesday July 24, 2024 1:00pm - 5:00pm EDT

Carolina Ballroom - A

Speakers

John D. Brown

President, Geodetic Systems, Inc. (GSI)

2024 Exhibitors

Geodetic Systems Inc.

Wednesday July 24, 2024 1:00pm - 5:00pm EDT
Carolina Ballroom - A

Invitation Only

1:00pm EDT

Hexagon SpatialAnalyzer Training

Wednesday July 24, 2024 1:00pm - 5:00pm EDT

Carolina Ballroom - C

Day 2 SpatialAnalyzer Training Day 2 Sessions

W1: 1:00PM - 2:00PMOptimize Inspection Control with Geometry Relationships

W2: 2:00PM - 3:00PMGetting the Best out of Your Measurements - USMN

W3: 3:00PM - 4:00PMBuilding a Measurement Plan

W4: 4:00PM - 5:00PMPerforming GD&T inspections in SpatialAnalyzer

2024 Exhibitors

Hexagon Manufacturing Intelligence

Wednesday July 24, 2024 1:00pm - 5:00pm EDT
Carolina Ballroom - C

Training

1:30pm EDT

Metrology Jeopardy Quiz Show LIMITED

Wednesday July 24, 2024 1:30pm - 2:30pm EDT

Wednesday July 24, 2024 1:30pm - 2:30pm EDT
Education Zone

Measurement / Education Zone

2:30pm EDT

CMS Education Committee Overview

Wednesday July 24, 2024 2:30pm - 3:00pm EDT

Hubbs Metrology Booth 306 in the Exhibit Hall

Experienced Metrology professionals discuss unique alignment and measurement techniques used throughout the manufacturing of seafaring vessels.

Wednesday July 24, 2024 2:30pm - 3:00pm EDT
Education Zone

Measurement / Education Zone

2:30pm EDT

Afternoon Break

Wednesday July 24, 2024 2:30pm - 3:30pm EDT

Sponsors

HUBBS Metrology Solutions

Hubbs Metrology Solutions

Wednesday July 24, 2024 2:30pm - 3:30pm EDT
Hubbs Metrology Booth 306 in the Exhibit Hall

Meals / Breaks / Receptions

3:00pm EDT

3D Theodolite Setup Demo

Wednesday July 24, 2024 3:00pm - 4:00pm EDT

Measurement Zone

Wednesday July 24, 2024 3:00pm - 4:00pm EDT
Measurement Zone

Measurement / Education Zone

4:00pm EDT

Career Discussion

Wednesday July 24, 2024 4:00pm - 4:30pm EDT

CMSC Committee

Rina Molari-Korgel

EXECUTIVE COMMITTEE TREASURER

Rina Molari-Korgel has been involved with portable industrial metrology since 1983, after graduating with a Bachelor of Engineering in Surveying and Photogrammetry from California State University at Fresno. Her aerospace experience with General Dynamics and Lockheed Martin introduced... Read More →

Wednesday July 24, 2024 4:00pm - 4:30pm EDT
Education Zone

Measurement / Education Zone

4:30pm EDT

Final Metrology Jeopardy Quiz Show

Wednesday July 24, 2024 4:30pm - 5:30pm EDT

Wednesday July 24, 2024 4:30pm - 5:30pm EDT
Education Zone

Measurement / Education Zone

6:00pm EDT

CMSC Honors and Awards Social Gathering

Wednesday July 24, 2024 6:00pm - 8:00pm EDT

Rocky River Terrace

Wednesday July 24, 2024 6:00pm - 8:00pm EDT
Rocky River Terrace

Meals / Breaks / Receptions

6:30am EDT

Breakfast LIMITED

Thursday July 25, 2024 6:30am - 8:30am EDT

Hotel Lobby Area

Thursday July 25, 2024 6:30am - 8:30am EDT
Hotel Lobby Area

Meals / Breaks / Receptions

8:00am EDT

Navy Only Meeting LIMITED

Thursday July 25, 2024 8:00am - 12:00pm EDT

Carolina Ballroom - B

Navy Only Meeting

Thursday July 25, 2024 8:00am - 12:00pm EDT
Carolina Ballroom - B

Invitation Only

8:00am EDT

CMS Certification Exam LIMITED

Thursday July 25, 2024 8:00am - 12:00pm EDT

CMSC Committee

Thomas Kinnare

CMS Certification Chairman, ECM Global Measurement Solutions

Thursday July 25, 2024 8:00am - 12:00pm EDT
Fairway Ballroom - B

Training

8:00am EDT

Registration / Check-In for Attendees LIMITED

Thursday July 25, 2024 8:00am - 3:00pm EDT

Thursday July 25, 2024 8:00am - 3:00pm EDT
Rotunda (Registration South)

Exhibit Hall

8:00am EDT

Exhibit Hall Open for Vendors

Thursday July 25, 2024 8:00am - 6:00pm EDT

Thursday July 25, 2024 8:00am - 6:00pm EDT
Concord Convention Hall - E F

Exhibit Hall

8:15am EDT

Conference Updates

Thursday July 25, 2024 8:15am - 8:30am EDT

CMSC Committee

Bob Elliott

Executive Committee Vice Chair

Bob Elliott is a senior staff test engineer in the Precision Alignment Lab (PAL) for Lockheed Martin Space Systems in Sunnyvale, CA. As a member of PAL for 20 years Bob has had opportunities to solve many diverse metrology challenges on complex spacecraft. In 2011 Bob led the PAL... Read More →

Justin Novak

Executive Committee Chair, Newport News Shipbuilding

Thursday July 25, 2024 8:15am - 8:30am EDT
Concord Convention Hall - A B C D

General Sessions

8:30am EDT

Keynote--Development of 3D Metrology for Aircraft Tooling and Production LIMITED

Thursday July 25, 2024 8:30am - 9:15am EDT

Speakers

John Palmateer

Principal Consultant, JDP Metrology Consulting LLC

John Palmateer earned Bachelor’s degrees in physics and mathematics; a Master’s degree in electrical engineering and a Juris Doctor in law. John is a retired Boeing engineer. His thirty-eight-year career – the last seventeen as a Technical Fellow – focused on developing and... Read More →

Thursday July 25, 2024 8:30am - 9:15am EDT
Concord Convention Hall - A B C D

General Sessions

9:45am EDT

On-machine scanning with contact and non-contact sensors and how it can improve machining with closed loop metrology feedback LIMITED

Thursday July 25, 2024 9:45am - 10:15am EDT

On-machine probing have been used in most cases with a tactile sensor for simple part setup and reporting. In modern machining operations, gathering fast and precise data has emerged as an important part of producing complex precision products at less cost. The integration of contact and non-contact scanning sensor technologies became a promising avenue for enhancing precision and efficiency. This paper investigates the potential of “on-machine tool scanning” techniques utilizing both contact and non-contact sensors to create metrology data. Furthermore, the implementation of closed-loop metrology feedback enables real-time adjustments, ensuring tighter tolerances and minimizing errors during production hence improving machining process. This presentation explores the principles, capabilities, and practical implications of integrating contact and non-contact sensors into machining operations. Through a thorough examination of case studies, the benefits of this approach in terms of accuracy, speed, and reliability are demonstrated. The findings underscore the transformative potential of on-machine scanning with integrated sensor technologies in advancing the precision and quality of machining processes, paving the way for more efficient and competitive manufacturing practices.

Speakers

Chris Affer

Senior Applications Engineer, Applied Automation Technologies

Chris Affer holds a B.S. in Computer Engineering and is a Senior Applications Engineer at Applied Automation Technologies. He has over 25 years of overall metrology experience and 15 years of experience with "In machine" measurement using both tactil and non-contact sensors, specifically... Read More →

Ray Karadayi

Founder, Applied Automation Technologies

On-machine scanning with contact and non-contact sensors and how it can improve machining with closed loop metrology feedback.Ray Karadayi is the founder and CEO of Applied Automation Technologies, Inc. He holds B.S and M.S degrees in Mechanical Engineering specializing in automatic... Read More →

Thursday July 25, 2024 9:45am - 10:15am EDT
Concord Convention Hall - A B C D

Presentation

9:45am EDT

Morning Coffee Break LIMITED

Thursday July 25, 2024 9:45am - 10:45am EDT

Sponsors

Boeing

Thursday July 25, 2024 9:45am - 10:45am EDT
Concord Convention Hall - A B C D

Meals / Breaks / Receptions

10:30am EDT

Improvement in the Use of Handheld Scanners

Thursday July 25, 2024 10:30am - 11:00am EDT

Various portable laser scanners are used at multiple sites throughout Lockheed Martin Aeronautics. In October 2022, our production and quality teams noticed variation between scan results which was large enough that it could lead to material misidentification as conforming or nonconforming. The team worked together to investigate the repeatability of the system, came to understand system limits, and deployed improvements which increased capability on most parts.

This presentation will review how a Measurement System Analysis revealed that certain part characteristics can challenge portable laser scanners, as well as what adaptations yielded positive results.

©2024 Lockheed Martin Corporation. All Rights Reserved

Speakers

Julio Sanchez

Senior Quality Engineer, Lockheed Martin

Improvement in the Use of Handheld ScannersJulio Sanchez joined Lockheed Martin Aeronautics in 2019 and now works as a senior quality engineer in its Fort Worth, Texas fabrication department. Specializing in light metrology, in June 2023 he was accepted into the Recognized Technical... Read More →

Thursday July 25, 2024 10:30am - 11:00am EDT
Concord Convention Hall - A B C D

Presentation

11:00am EDT

An Efficient Procedure for Reverse Engineering Parts and Assemblies in Vehicle Packaging to Improve Surface Reconstruction Accuracy LIMITED

Thursday July 25, 2024 11:00am - 11:30am EDT

The Automotive Parts Manufacturers’ Association of Canada launched the first, original, full-build zero-emission concept vehicle named Project Arrow. As an all-Canadian effort, Arrow has been designed, engineered and built by Canadian researchers and manufacturers. This project brought together the best of the best of Canada’s vehicle design, electric-drive, alternative-fuel, connected and autonomous and light-weight technology engineers and Canadian companies to work with university researchers. Ontario Tech partnered in Project Arrow as the lead academic institution to complete the engineering design and the fabrication phase of this national project. Packaging is traditionally the most complex task in vehicle structural design, responsible to accommodate for all the parts and components integrated in the vehicle in minimum space and optimum level of mass distribution, while the interactions between the parts and assemblies are accurately maintained. As the main requirement for this important task, all the parts and components need to be accurately modeled. Due to the large variety of the parts and assembly items collected from the various suppliers, accurate 3D modeling for many of these items were missing. The Original Equipment Manufacturers (OEM) in automotive industries typically collect the required information and 3D models over the years and decades through their organic development. However, this was not the case in project arrow design and fabrication. Therefore, a comprehensive reverse engineering project was conducted at Advanced Digital Design, Manufacturing, and Metrology (AD2M Labs), Ontario Tech university to complete this task. Digital metrology using various optical and tactile sensors were conducted by the team to digitize over 50 parts and assemblies. The objective has been to interactively revise the overall packaging of the vehicle for an optimum functionality and fit of the designed components.

Working within a very tight timeframe, the team innovatively developed a consistent and efficient procedure to reconstruct surfaces and model the parts and assemblies in high level of accuracy and at the minimum cost. The team structured and implemented a systematic reverse engineering process to complete this task, which allows deconstructing individual components of complex assemblies, piece by piece, to collect and revise the engineering knowledge in their original design and re-model them for the purpose of Arrow project. The developed innovative process named as 5Cs includes five stages of Combining, Cleaning, Converging, Coordinate Alignment, and Condensing. This paper principles of the developed procedure and presents the employed methodologies behind this development. The procedure successfully implemented in reverse engineering of all the digitalized parts and assemblies used in project arrow and the highly satisfactory results have been achieved. Following the successful completion of the project, the 5Cs procedure have been used to model in several other reverse engineering projects with satisfactory results. This procedure can be well adopted by many other industrial sectors when there is a need to reconstruct surface and solid models from actual parts and assemblies.

Ahmad Barari*
The University of Ontario Institute of Technology
Oshawa, Ontario, Canada
Ahmad.Barari@ ontariotechu.ca

Dylan Bender
The University of Ontario Institute of Technology
Oshawa, Ontario, Canada
Dylan.Bender@ontariotechu.ca

Speakers

Ahmad Barari

Professor and Director of AD2M Labs,, Faculty of Engineering and Applied Science, Ontario Tech University

An Efficient Procedure for Reverse Engineering Parts and Assemblies in Vehicle Packaging to Improve Surface Reconstruction AccuracyAhmad Barari is a Professor at the Department of Mechanical and Manufacturing Engineering, and director of Advanced Digital Design, Manufacturing, and... Read More →

Thursday July 25, 2024 11:00am - 11:30am EDT
Concord Convention Hall - A B C D

Presentation

11:30am EDT

On The “Edge” With Automated Applied Metrology LIMITED

Thursday July 25, 2024 11:30am - 12:00pm EDT

The Edge Coating Verification (ECV) process has been transformational to F-35 production and quality in Fort Worth and throughout the world. The team integrated 3D scanning automation to verify the application of F-35 component edge coatings, driving down variation and ensuring adherence to engineering and performance requirements (process known as seam validation). The Edge Coating Verification process was originally developed in 2017 for F-35 Component Final Finishes to mitigate downstream seam validation issues in assembly. In 2023, the team completed integration of two automated industrial robotic scanning cells in Fort Worth to further increase scope/efficiency and support F-35 rate requirements.

An intuitive user interface guides an operator through the proper steps to setup panels within the cell. Optical projectors, in-cell displays, and cameras are integrated in the work cells to errorproof the process and enhance operator repeatability. The panels are fixtured in the work cell with Lockheed Martin developed vacuum cup standoffs that are compatible with 107 unique panels across the three F-35 variants. The standoffs quickly secure and elevate the part, allowing the systems to scan both the outer and inner planes of all edges.

The scanning robot cell is a commercial off-the-shelf system. After the operator sets up the panel in the system, an industrial robot manipulates a 3D laser scanner to automatically collect surface data along a pre-programmed path. All data needed to generate a report is collected within minutes, compared to the legacy manual process that took 2-3 times longer per panel. Complex and robust metrology analysis algorithms automatically compare scan data of coating conditions once scanning is complete. Easily interpretable reports are produced to guide any operator rework and corrective action activities necessary.

Impact
Significantly reduced coating variation to help meet 100% Quality/On-Time Goals.
Reduced downstream scrap, rework, and repair (SRR) hours by identifying any issues prior to panels leaving the coatings facility.

Future
Partner sites, both domestic and international, are leveraging the new “standard” for edge coating verification in support of seam validation. This means supporting sites can avoid development costs and inspect with the same tools to the same standard across the program, both during initial manufacturing all the way through depot maintenance teams.
Most recently, an additional Aeronautics site is implementing a similar solution based on the success of the integrated Fort Worth systems. Future expansion of this automated metrology solution is very strong with the support of the suppliers and Operations Technology team.

© 2024 Lockheed Martin Corporation. All Rights Reserved.

Speakers

Joseph DeFazio

Senior Applications Engineer, Lockheed Martin

On The “Edge” With Automated Applied MetrologyJoey DeFazio is a Senior Applications Engineer within the Operations Technology team at Lockheed Martin Aeronautics. He is the project manager for both the Edge Coating Verification system and Applied Metrology for Assembly development... Read More →

Thursday July 25, 2024 11:30am - 12:00pm EDT
Concord Convention Hall - A B C D

Presentation

12:00pm EDT

Lunch LIMITED

Thursday July 25, 2024 12:00pm - 1:30pm EDT

Concord Convention Hall - G H I J

Thursday July 25, 2024 12:00pm - 1:30pm EDT
Concord Convention Hall - G H I J

Meals / Breaks / Receptions

12:30pm EDT

Exhibit Hall Open for Attendees LIMITED

Thursday July 25, 2024 12:30pm - 5:30pm EDT

Thursday July 25, 2024 12:30pm - 5:30pm EDT
Concord Convention Hall - E F

Exhibit Hall

1:00pm EDT

CMS Certification Exam

Thursday July 25, 2024 1:00pm - 5:00pm EDT

CMSC Committee

Thomas Kinnare

CMS Certification Chairman, ECM Global Measurement Solutions

Thursday July 25, 2024 1:00pm - 5:00pm EDT
Fairway Ballroom - B

Training

1:30pm EDT

CMS Standards Committee Overview LIMITED

Thursday July 25, 2024 1:30pm - 2:00pm EDT

Experienced Metrology professionals discuss challenges faced in Metrology applications for ship repair.

Thursday July 25, 2024 1:30pm - 2:00pm EDT
Education Zone

Measurement / Education Zone

2:00pm EDT

UNC Charlotte Program Overview

Thursday July 25, 2024 2:00pm - 2:30pm EDT

Thursday July 25, 2024 2:00pm - 2:30pm EDT
Education Zone

Measurement / Education Zone

2:30pm EDT

Career Discussion

Thursday July 25, 2024 2:30pm - 3:00pm EDT

Hubbs Metrology Booth 306 in the Exhibit Hall

Speakers

Gary Confalone

Founder, ECM Global Measurement Sloutions

Gary Confalone has been working in the metrology industry for the past 30 years. He began his career in Systems Integration as an Engineer at Sikorsky Aircraft. At Sikorsky Gary was an active member of the American Helicopter Society, where he was involved in laser metrology research... Read More →

Thursday July 25, 2024 2:30pm - 3:00pm EDT
Education Zone

Measurement / Education Zone

2:30pm EDT

Afternoon Break

Thursday July 25, 2024 2:30pm - 3:30pm EDT

Sponsors

HUBBS Metrology Solutions

Hubbs Metrology Solutions

Thursday July 25, 2024 2:30pm - 3:30pm EDT
Hubbs Metrology Booth 306 in the Exhibit Hall

Meals / Breaks / Receptions

3:00pm EDT

Hardware Changes over 40 Years (Panel Discussion)

Thursday July 25, 2024 3:00pm - 4:00pm EDT

Thursday July 25, 2024 3:00pm - 4:00pm EDT
Education Zone

Measurement / Education Zone

4:00pm EDT

CMS All-Member & Exhibitor Happy Hour and Feedback Session

Thursday July 25, 2024 4:00pm - 5:00pm EDT

Thursday July 25, 2024 4:00pm - 5:00pm EDT
Education Zone

Measurement / Education Zone

5:30pm EDT

Exhibit Hall Teardown

Thursday July 25, 2024 5:30pm - 9:00pm EDT